Alh tdi ecu swap. TDI 98 Jetta TDI AHU 1.
Alh tdi ecu swap 0L Transmission Adapter Kit Nov 16, 2012 · The single most intimidating task of the TDI swap was the wiring, and almost made me choose an IDI or MTDI VW engine. 9TDI. 00 Original price was: $483. Tacoshop Apr 29, 2020 · [/url]1F55D1E6-26BF-4169-A466-BCA3B8C11F15 by Ryan Vincent, on Flickr[/IMG] Having read Greengeeker's and Honeybadger's TDI Ranger builds about a year and a half ago, I decided to build my own Ranger, and the opportunity came not long after I bought my 1995 Ranger. ECU and cluster swap and the two engine bay harnesses and fabricate a panel for powering the GP/109 relay. 8 t to 1. I am definitely not looking to do anything too crazy with this build, just something more comparable or slightly better than the stock 22re at 115hp and Jul 19, 2023 · In 2013, at the TDI Fest in Bethel, Maine, I had a Stage 1 Tune done on the ECU as well as the Immobilizer Delete in my 84 Vanagon (2002 ALH Engine). Sep 11, 2013 · ALH 80 pin wiring and pinout. I can go much higher with injectors and a bigger turbo. 9 TDI ALH Flash Tuning. xcTsEMbSOW I've made a lot of updates and how I make harnesses since my first PD BEW wiring video so I thought I would update and easier to go over set up along with be Nov 17, 2018 · Golf Mk2 with 1. +12V Battery 3. Im glad I didnt. Aug 5, 2024 · We are building a tdi swap for a customer, he sent us his 1980 caddy, an ALH out of a 00 beetle, and instruction to make it a functional truck, and a great daily driver. However after seeing all of the codes, I am starting to question. 0L TDI to Ford 2. Diesel Conversion Specialists® currently offers products for the conversion friendly 1. 9 tdi alh ngine of gof mk4 2001 , i make work but no have power the turbo run 17 lbs but no chamge the aceleration when beguin to load boost , check all an i dont know what more to do i think is a signal missin but check all wiring and go to the ecu Feb 23, 2016 · Diy Alh Tuning. I used Mercedes OM617 mounts in my Toyota LandCruiser swap, and after 3 years and about 25k miles the RH mount is beginning to collapse, causing the exhaust to contact the steering shaft under high load situations. 9TDI PD 100-115-130-150-160 come with EDC15 ECU (121pin) TDI PD USA and canada It's 2004 and up with EDC16 ECU (I think 132pin). I was speaking of the tdi ecu . My car does not seem to like highway cruising for MPGs. Jan 28, 2010 · DJGonzo has a 99. Feb 8, 2014 · TDI 2002 Ford Ranger ALH Apr 10, 2015 I really want to do a BEW swap in my 68 Jeepster and I want an auto trans. I have yet to remove the gasser fuel filter under the tank. 0L V6 - 5 speed manual transmission - Power Steering - No air conditioning It will be receiving a 2001 ALH via one of Randy's adapter plate / mount Mar 27, 2013 · I plan on leaving the ECU and Transmission controller in place to talk to SLABS (ECU for interior) and wire in the ALH as an almost totally separate system. Delete Immo from ECU. 8T rally car, '03 Sprinter 3500 Mar 19, 2020 · I've done it with my wrecked 2003 TDI into a nice 2003 1. 1. 9, 4. This is Brand new standalone engine wire harness for Volkswagen ALH 1. I haven't even finished the swap yet but I'm close to having the wiring figured out. you are aware that there is already a huge in depth thread outlining the auto to manual swap process right? also there are very few gasser manuals that would even be close to acceptable for TDI use. Can i think that t10/1 do the same thing Apr 3, 2012 · TDI 2001 ALH Jetta, 2003 ALH Wagon, 2005 BEW Wagon Apr 3, 2012 Vag commander 1. We can send you a pre-socketed ecu as a "hotswap" exchange, but this requires a fully refundable core deposit. 9L (944 TDI swap in progress) I moved May 9, 2007 · Here is some more information regarding the ECU and the wiring harness: The ECU's part numbers: VAG: 028 906 021 GN Bosch: 0 281 001 660 Manufacture date: 22. 15. So far, the TDI has been pulled from a 2000 Jetta with a blow automatic. Lots of other things I would rather spend my time on. 5 ALH in my MK2 soon and want to find pinout at all those T connector (blue,green, brown) there is a very nice documentation for 121 pin ecu but wiring color is nor the same at all. Thus, in order to have the Cruise Function, you may need to find the same circuit for the 1. Converting your vehicle to a Volkswagen TDI turbo diesel engine has never been easier! TDI Adapter Kits VW 1. 2001 Ford Ranger Edge - 258. 220 Gibonta Nozzles) Apr 14, 2009 · I usually see 47ish but my overall average is 45. Jan 26, 2016 · I think MK5 had the 1. Replies 38 2003 Jetta Wolfsburg edition with 2003 ecu 1. 9 ALH TDI into my 2008 4. 5 Jetta, which has a 80 pin ecu that is not flashable through the OBD port. Mostly just an engine swap other than some A/C and power steering lines. Exhaust and fuel pickup. Mar 6, 2018 · How to swap ecu for IMMO 2 to work with immobilizer TDI to Jeep Adapter kits:https://tdconversions. TDI '91 GTI CJAA swap,'02 Jetta wagon ALH swap, '03 GTI 1. Billet Oil Jan 5, 2012 · Regarding the wiring - since you're car is an 01 I think it will at least be in the same generation as the ALH you're putting in, however I don't know if they use the same ECU/connectors. 10. An aftermarket tune, without upgraded nozzles, can add up to 30hp alone. Thread starter 1shadeofcoal; Start date Nov 1, 2017; 1. You'd need to swap out for the ALH N75 valve. In hindsight I do wish I had gotten a slightly newer TDI since the ECU is not flashable in the early cars, they use solder-in chips. (pictured is an 02-up, pre-02 is under the dash) Feb 27, 2025 · I bought a 1. NEW ALH TDI Stand Alone Wiring Harness WITH ECU for 1999-2003 VW 1. MAP Sensor TDI MkI Rabbit ALH swap Sep 18, 2017 #10 ca180 said: Does Related products. 9L deisel engines. $ 446. 5 ecu, you have to change chips instead of being able to obd flash. 5 black ALH Jetta;09 Gasser Jetta Jan 7, 2012 alh, bew, brm tdi to mk1 motor and trans package swap kit From: $ 483. 0l Ranger XLT. Nov 5, 2019 · the ecu is supposed to be from a 2000 jetta (hand written on the ecu…) and it currently is supposed to have a stage 2 tune from Malone on it. This will be a full electronic swap retaining the ECU, stock sensors, etc. KermaTDI -ECU Tuning for ALH '00-'03 (Later models, without Q-loader) FREE SHIPPING on orders over $99* exclusions apply Nov 28, 2003 · The donor vehicle is a 1999 Jetta MK4 with the 80 pin ALH engine code TDI - engine has 160. This Harness is for engines found in 1999-2003 VW Jetta, Golf, and Beetle TDI. Glow Plug Relay (TDI Swaps only) with it’s base and at least 6″ of wire. This Harness is for 1. As some people may already know, the AEB 1. I know it's possible to make the OEM Haldex controller work, but I don't know the specifics of what it took to make it all happen. He switched to a 2000 or later ecu, which is 121 pin and is flashable through the OBD port. 000km on it, new timing belt other than that a standard 66kW TDI engine. 8T rally car, '03 Sprinter 3500 Hey all, I'm looking at swapping a 1. 97 Feb 6, 2015 · Joined Feb 6, 2015 Location Roseburg Oregon TDI 2002 1. Jun 14, 2017 · 3: ECU tuning is necessitated by the fact that ALH and newer TDI engines are equipped with the VW immobilizer which must be turned off to run the engine electronically outside of the VW it came from. I am building off several people's swaps so if you see some of your information, thank you and feel free to chime in. 9 Engine Swap | eBay Jan 24, 2012 · TDI '91 GTI CJAA swap,'02 Jetta wagon ALH swap, '03 GTI 1. I swap a PD150 motor in my 1995 jetta, and I used the ALH ECU connector for the PD ECU. Brand New Standalone engine wire harness for Volkswagen ALH 1. Pricey? Well you probably have to: Source a few parts from Europe. 9 TDI AGR 90HP + 0. Jan 19, 2022 · Turbo: The VNT turbo does require a chip tune if you retain the AHU ECU. The difference is that the Golf engine and ecu are modified - it’s got larger injectors, fmic, Malone tune, and bv43 turbo, HD clutch, according to the previous owner who built the Golf. Swap ECUs and wire correctly. Please write "core" in the "refundable core fee" option to add the refundable core charge to your order. As far as tuning goes I would suggest reaching out to BustedBolts (Tekmektronics) or Thanatos Tuning in Poland as both of these guys have first hand experience with Sep 23, 2020 · I'm looking at building an M-TDI for a Toyota pickup swap, haven't found a truck yet but will ideally be pulling a 22re and mounting it to a stock w56 transmission and re-gearing the axles. I thought I'd check to see if any of the unused pins on my 2002 ALH ECU might be used in the same manner. com/products/vw-1-9-2-0l-tdi-to-jeep-4l-adapter-kit-manual?sca_ref=2282812. net The IDI, Looking at diagram 'g4_wd32', pin 121/16 of the ECU (shown in track 98 ) is going to track 161 Jun 15, 2013 · And, there is a VSS signal sent to the ECU from the Cluster via T32/3 to ECU Pin 20, which, as stated above, is most likely used to operate the cruise function. 8T Cluster and splice into it for Input Data to the TDI ECU. the one that comes to mind is ERR code 02M six speed, it has slightly better ratios than a stock May 12, 2018 · There isn't much on the engine. I used the output test in VAGCOM and probed the pins on the 121 pin connector and discovered the glow plug light appears to be exposed on pin 40! Mar 31, 2008 · '03 Jetta TDI 780,000 miles (totaled out), 01 Audi TT 225 Quattro 230,000 Miles (runs great!), 00 Cabreetle Beetle dash, ALH & MK4 harness Swap Apr 3, 2008 #7 Jul 12, 2007 · ECU (the 121 pin connector has wires coming to it from the 14-pin, TDI '91 GTI CJAA swap,'02 Jetta wagon ALH swap, '03 GTI 1. 15 Current price is: $446. 8T rally car, '03 Sprinter 3500 I'm running a 2002 ALH with 98 NB ECU/cluster in my 92 CE2 car. This will be my first engine swap, and I'm trying to get a rough estimate at least of all the work/parts I'll need to do. I also converted a gas Jetta to a TDI which is now my daily driver. Jan 18, 2022 · You ALH ecu needs to be coded to 00001 (auto trans coding so that it will communicate with the dsg) You should recode can gateway as well to sync all the modules with the dsg. 1 - change - correct title 1. 216 Nozzles and Audi A3 8L 1. That's pretty much it. Challenges of the swap There are going to be many challenges to this swap. The results were extremely satisfying and more than noticeable. I've got the bentley manual but I don't want to risk Mar 26, 2024 · That is a plentiful engine around the US, Canda, Mexico, etc. 9 tdi alh swap: ecu wiring. 4 is what I got so I could swap ecu's. HARNESS SPECIFICAT Kerma features -ECU Tuning for ALH '00-'03 (Later models, without Q-loader). These engines are also known as AHU and ALH. 205 AFN Nozzles + Stage 2 GT1749v Turbo (like gt1749vb) (mods for the future: 11mm Pump from ALH Automatic + 0. And now I present ALH TDI wiring Version 1. 9 TDI AHU 90HP+0. 8T is a different block generation than the ALH 1. 0t transmissions do not have a speed sensor nor do any mkv and up j/g/b transmission . 100% Brand New! No used parts! Package includes: 1 Stand alone wiring harness. The reason you never see a step by step wiring tutorial ( I sure as hell wondered why at first) with pics and diagrams, is because its all already right there, done by a professional either in the bentley or Jul 25, 2021 · I'm running an earlier ALH TDI in my swap now which is 90hp and 155ft/lbs of torque stock but I have a stage 1 tune which use stock hardware to get a boost to 110hp and 188ft/lbs of torque. Rig in a glow plug system. I am curious to know what people are using for motor mounts in their longitudinal layout ALH swaps (Toyota, Jeep, Suzuki, etc). HARNESS SPECIFICATIONS: (Lengths are from ECU connector) MAF Sensor connector - 72" MAP Sensor co Jun 15, 2013 · Eurovan ALH-TDI swap but no start : (ken. So, I found a 1999 VW Golf TDI Automatic that was no longer acceptable for the road as a donor. 8, 2. 00 Select options This product has multiple variants. Given the cost of the 5th gear swap it really makes importing a 6-speed and selling the 5sp swap kit look like an attractive option. Makes it just a simple plug n play. Again, the challenges lie in the intercooler routing. PDF available HEllo, i will swap a 1999. ALH ECU swap - MSA15 to EDC15 TDI 99. Joined TDI 98 Jetta TDI AHU 1. INCLUDES GLOW PLUG WIRING AND SWITCH. Also lots of fun but I don't think I'ld do that again. The AHU could be found in a VW Jetta® from 1996-1999. No Oct 15, 2010 · MKV 2. Get a TDI transmission. 1shadeofcoal Member. Nov 7, 2024 · Background Current situation current engine (1. The ALH has one connector on the pump, one for the lift sensor on #3 injector, the CKP sensor (there is no CMP sensor), the CTS, and the VSS. It was my understanding that the Malone tune was loaded on by FastForward when they did the wiring harness. Redo all fuel holding and supply system. Here's the plan: ALH donor car with all accessories, ECU, Wiring Harness etc Mar 11, 2024 · im looking into doing an ALH swap in a 1982 pickup and wondering everything im gonna need besides the engine and the 5spd trans that im gonna be using, im also looking for tips and tricks and any headaches to watch out for and ways to curve the headaches i heard its a common swap for these trucks but have no idea how to approach if anyone has Jul 24, 2007 · ALH ECM pinout - TDI Engine -General Info - VWDiesel. 1999 to 2003 european 1. Sep 21, 2021 · 2. Jul 7, 2022 · I also have a complete engine and transmission with ecu, from a 2001 tdi Golf. 000 km on the odometer - Edge = same suspension as the 4x4, only it's a 2WD - 3. 9L TDI engines built from roughly 1996-2003. 9 2. evguy1 Vendor Aug 5, 2024 · Engine Control Unit (ECU) Large connector ECU Harness, has 4 or 5 colored plugs to rain tray plenum, (or under the beetle dash cap) Small connector ECU Harness has the majority of the connections to the engine. That is for starters --- Jun 6, 2013 · This is also an evolving set of picture. Feb 22, 2011 · Starting my build thread for my ALH 4Runner swap. With these tiny diesels you have to realize you are hitting peak torque around 1700~1800 RPM. A factory tune is designed for comfort, efficiency, and everyday drivers. Mar 29, 2025 · This TDI Swap Harness CAN be used on engines with the 2003 (D) style #3 injector plug by using one of our Adapters. You’ll have to unclip both harnesses from the ECU then remove the 2. Aug 7, 2007 · Possible to get the old ECM SKC from the Immobilizer or Instr Cluster, but you have to read the whole flash/eeprom in order to do it, and even then you need vag-commander or such tool, which is $$$$. 8t Stainless Downpipe $ 355. 8T rally car, '03 Sprinter 3500 Jan 28, 2010 · Well I got the ECU in and it won't start. As far as the VW ECU is concerned, its sitting in a really heavy Jetta, lol. I have a few codes. 9 tdi alh engine late october last year to rebuild and swap into my jetta, and I'm gathering all the necessary bits for the swap (transmission, cluster, fuel pump, etc) but I can't wrap my mind around doing the electrical wiring. Onto the evidence : TDI Swap Parts. 9 tdi swapped into a 1993 4runner, Malone stage 4 tune, bosio 764 injectors, vnt17 turbo, 3 bar map sensor Brand new standalone engine wire harness for Volkswagen ALH 1. Here it is: everything you need to install your new tdi driveline into your mk1 sleigh, Just pick and choose what items you want to add. 2 - change - T6/1 Brown - power to ECU when key is on. I have also read that the 121 pin ecu is faster due to running EDC15 vs the MSA15 of the earlier ecus, but I have no experience with how much of a difference it Feb 18, 2010 · I had read that the older ALH TDIs had dedicated pins on the ECU for CE and GP lights. A tune and nozzle upgrades will provide the biggest bang for your buck when you are upgrading an ALH engine. 9L diesel engines. I have ordered the Acme Toyota Joined Oct 18, 2010 Location 3 Spruce st Wareham, gateway to Cape Cod Massachus TDI '91 GTI CJAA swap,'02 Jetta wagon ALH swap, '03 GTI 1. 9L ALH engines found in 1999-2003 VW Jetta, Golf, and Beetle. 6D) is leaking lots of oil (1/2 quart per 1h running), mostly around the passengers crankseal, oilpan got an ALH for super cheap recently Why eTDI Will use 020 gearbox, with tuning can limit the torque, so it won't be wrecked vnt15; fuel ECU 2. 00. Glow Plug Relays - High Heat Output Relay - Low Heat Output Relay 4. To pin 121/37 on ECU. I pretty much have to romp everywhere to see < 40 MPG. MK3 to MK1 Motor Mount Bracket 027 – 058 Blocks $ 129. 00 Add to cart MK1 1. 9l TDI in Europe. This is a PLUG AND PLAY ready to run harness for engine swaps. Feb 17, 2014 · The easy solution is to get a 04-05 Passat TDI manifold & turbo (small upgrade from stock ALH turbo) or any of the aftermarket 8 valve 4 cylinder exhaust manifolds on e bay and put on a bigger turbo (you know you want more power). 0 ECU and plug the body harness and TDI harness into the TDI ECU You’ll want to swap the gauge cluster but you might be better off getting an immobilizer defeat vs. There are several things you don't need, but it is quite a big job. . trying to make your key work with a mishmash of ignition, cluster, and ECU Nov 28, 2003 · Started another project this week. 8 Jetta chassis. My Scangauge dives for 40 MPG and lower at 65+. 00 – $ 425. Glow system controlled by the ECU via a glow control relay, which depending on year could be inside the car or next to the ECU in the cowl. 2 1. We have a good DIY guide on removing your ECU and swapping chips, this makes the job super easy! Dec 11, 2001 · With all the info out there now, doing a 121 pin ecu swap has never been easier. If you do a 99. Alh TDI swap; New brakes with rear disc; Working Ac; New heater system; 020 trans w/LSD . TDI Swap Parts; Coolant Flange; Engine Mounts; Oil Filter Relocation Oil Filter Relocation Adapter for VW TDI (ALH, BEW, BHW) $229. HARNESS SPECIFICATIONS: MAF Sensor connector - 7 Jun 15, 2013 · hi dear i need your support make a swap om jetta mk4 1. Mechanically, turbo boost control is relatively straightforward, hook vacuum lines up as if you were routing for an ALH. fresno-tdi; May 3, 2025; 2. We've built a component kit car around a ALH TDI and custom wired the ECU. Aug 5, 2001 · The DBW is an integral part of the ECU controlled TDI. 4: EGR/ASV/MAF delete is somewhat necessitated, mainly for clearance issues but also simplicity.